Methods Engineer

We are currently looking for contractors/consultants with deep knowledge of methods, industrialization but also lean, Kanban and other such methodologies - with an aviation background in MRO/Manufacturing.

Position Summary

As a Methods Engineer Technologist, you will be responsible for developing and maintaining precise manufacturing documentation that defines the assembly processes for our aircraft, sub-assemblies, and parts in alignment with type design specifications. You will play a key role in researching and recommending engineering changes to enhance efficiency, quality, and compliance. Additionally, you will collaborate closely with Production, Quality, Procurement, and other internal teams to address technical challenges and optimize manufacturing workflows. Your expertise will directly support seamless operations and continuous improvement across the production environment.

Duties & Responsibilities

• Create and revise Engineering Masters (EM) and Work Instructions (WI) to define parts, processes, sequence and special instruction required to purchase or build a part/assembly
• Create Assembly Manuals to define assembly requirements and special instructions for structural, system and electrical installations and assemblies on the aircraft
• Define the tools required for manufacturing or assembly of aircraft components
• Create and revise supplemental planning documentation to fully define the build sequence of the aircraft assembly and sub-assemblies
• Record and submit Engineering change requests for changes to build, design and tools required to improve efficiency and quality of builds including Make vs Buy decisions
• Investigate root cause of manufacturing problems and liaise with other functions to analyze potential solutions by evaluating cost, impacts and risks of a change in production
• Participate in continuous improvement initiatives including internal/external audits
• Assist Planning in execution of Non-Conformance Management Tasks (i.e... Work order instructions)
• Assist Area Managers in developing plans to increase efficiency including acquisition and implementation of new equipment
• Assist in developing and rolling out technical skills training for manufacturing and assembly personnel to support the QMS
• Assist training of Production, QC and Methods Engineering and co-op personnel

Education & Experience

• Degree or diploma in Engineering or Engineering Technology
• 5+ years of progressive hands-on experience in a large component manufacturing environment, preferably in the aerospace industry
• Previous experience in a Manufacturing Engineering, planning or Methods role
• Knowledge of the fabrication and assembly of aircraft parts
• Working knowledge of cost accounting and cost estimating
• Knowledge of Aerospace engineering and manufacturing principles and techniques
• Ability to apply sound engineering principles to operational and process design issues
• Ability to read and interpret aircraft engineering drawings

Skills

• Advanced knowledge in MS Suite (Word, Excel, PowerPoint)
• Familiar with computer aided design software such as CATIA, Envoia, etc.
• Familiar with one or more Enterprise Resource Planning (ERP) software systems
• Ability to manage and act on multiple projects and priorities at one time
• Innovative thinking and have a good decision-making process
• Strong customer focus and good interpersonal skills